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- Hetronic Programming Manual Programming
- Hetronic Programming Manual Software
- Hetronic Programming Manual Transmission
Model eC3200
TelesCopiC Crane
owners’ Manual
installation • assembly drawings • parts
EC3200
42818
Subject to Change without Notification. © 2012 Stellar Industries, Inc.
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438 800-321-3741 Fax: 641-923-2811
www.stellarindustries.com
EC3200 Manual Revisions
Date of Revision | Section Revised | Description of Revision |
Table of Contents i
Table of Contents
Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Capacity Chart - Decal PN 42817. . . . . . . . . . . . . . . . . . 2
Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flatbed Body Reinforcement . . . . . . . . . . . . . . . . . . . . . . 5
EC3200 Mounting Detail . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EC3200 Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulic Kit - PN 42799. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Control Kit - PN 42804 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EC3200 Wiring Diagram (Two Battery) . . . . . . . . . . . . . . 9
EC3200 Wiring Diagram (One Battery) . . . . . . . . . . . . . 10
Valve Bank Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Stability Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Stability Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . 13
Decal Kit Placement - PN 42816 . . . . . . . . . . . . . . . . . . 14
Chapter 3 - Assembly Drawings. . . . . . . . . . . . . . . . . . . . . 15
Base Assembly - PN 42525 . . . . . . . . . . . . . . . . . . . . . . . 15
Base Assembly (Narrow Version) - PN 44613. . . . . . . . . 16
Mast Assembly - PN 42787 . . . . . . . . . . . . . . . . . . . . . . . 17
Main Boom Assembly - PN 42512. . . . . . . . . . . . . . . . . . 18
Extension Boom Assembly - PN 42520 . . . . . . . . . . . . . . 19
Cable & Hook Assembly - PN 42781 . . . . . . . . . . . . . . . 20
Radio Transmitter Assembly . . . . . . . . . . . . . . . . . . . . . . 21
Chapter 4 - Replacement Parts . . . . . . . . . . . . . . . . . . . . . 23
Find a Dealer Near You:
http://www.stellarindustries.com/pages/dist/distsearch.htm
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information | service@stellarindustries.com |
Order Parts | parts@stellarindustries.com |
Warranty Information | warranty@stellarindustries.com |
ii EC3200 Owner’s Manual
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Specifications 1
Chapter 1 - Specifications
Model EC3200 Crane | |
SPECIFICATION SHEET | |
Crane Rating: | 11,500 ft-lb (1.59 TM) |
Standard Boom Length: | 7’ (2.13 m) from CL of Crane |
Boom Extension: | 1st stage: Hydraulic 48' (121.9 cm) |
2nd stage: Manual 48' (121.9 cm) | |
Maximum Horizontal Reach: | 15’ (4.57 m) from CL of Crane |
Maximum Vertical Lift: | 16’ 2” (4.93 m) |
(from crane base) | |
Boom Elevation: | -5 to +80 degrees |
Stowed Height: | 24” (61.0 cm) |
(crane only) | |
Mounting Space Required: | 18” x 15” (45.7 x 38.1 cm) |
Approximate Crane Weight: | 730 lbs (331 kg) |
Controls: | Radio control standard for all functions. |
Winch Specifications | |
Rope Length: | 65 ft (19.8 m) |
Rope Diameter: | 7/32' (.56 cm) |
Line pull speed: | 15 ft/min (4.6 m/min) |
Max. single part line: | 1600 lbs (725 kg) |
Max. double part line: | 3200 lbs (1450 kg) |
Rotation: | 410 degree power |
(worm gear) | |
Lifting Capacities: | 1625 lbs @ 7’ (737 kg @ 2.1 m) |
905 lbs @ 11’ (410 kg @ 3.35 m) | |
640 lbs @ 15’ (290 kg @ 4.6 m) | |
Power Supply Required: | 12 volt power unit |
(2.0 gpm @ 2600 psi) | |
(7.57 lpm @ 179 bar) |
2EC3200 Owner’s Manual
Capacity Chart - Decal PN 42817
*3200 lbs | *3025 lbs | Reach in Feet/Meters | ||||
Capacity in Pounds/Kilograms | 16’2” | |||||
1450 kg | 1372 kg | |||||
4.92 M | ||||||
*1550 lbs | 15’ | |||||
703 KG | ||||||
4.57 M | ||||||
3200 lbs | 3200 lbs | 1090 lbs | ||||
1450 kg | 1450 kg | 495 kg | 12’ | |||
2145 lbs | ||||||
973 kg | 3.66 M | |||||
1490 lbs | 890 lbs | |||||
3200 lbs | 404 kg | |||||
675 kg | ||||||
3200 lbs | 9’ | |||||
1450 kg | ||||||
1450 kg | 3200 lbs | 2.74 M | ||||
80º | ||||||
75º | 1450 kg | 1215 lbs | ||||
60º | 2415 lbs | |||||
550 kg | ||||||
45º | 1095 kg | 780 lbs | ||||
6’ | ||||||
1900 lbs | 353 kg | |||||
1.83 M | ||||||
30º | 862 kg | 1085 lbs | ||||
1710 lbs | 492 kg | |||||
775 kg | 3’ | |||||
15º | ||||||
.914 M | ||||||
1565 lbs | 905 lbs | 640 lbs | ||||
290 kg | ||||||
83.69 | 710 kg | 410 kg | ||||
0’ | ||||||
0’ | 3’ | 6’ | 7’ | 11’ | 15’ | |
.914 M | 1.83 M | 2.13 M | 3.35 M | 4.57 M | ||
Weight of load handling devices are part of the load lifted and must be deducted from the capacity.
Maximum 1 - part line capacity is 1600lbs (725kg). For greater loads,
use 2 - part line.
®EC3200
Installation 3
Chapter 2 - Installation
Notice: Read this Page Before Installation of the Crane
General Installation | Installation Notice |
This chapter is designed to serve as a | According to Federal Law (49 cfr part 571), |
general guide for the installation of a Stellar | each final-stage manufacturer shall |
EC3200 Crane on a Stellar Service Body. | complete the vehicle in such a manner that |
Each installation is considered unique so | it conforms to the standards in effect on the |
certain portions of this chapter may or may | date of manufacture of the incomplete |
not apply to your direct application. If a | vehicle, the date of final completion, or a |
question should arise during the installation | date between those two dates. This |
process, please contact Stellar Customer | requirement shall, however, be superseded |
Service at (800) 321 3741. | by any conflicting provisions of a standard |
that applies by its terms to vehicles | |
This crane is designed for use with a Stellar | manufactured in two or more stages. |
Service Body installed on a vehicle that | |
meets the minimum chassis requirements of | Therefore, the installer of Stellar cranes and |
the crane. It is the installer’s responsibility to | bodies is considered one of the |
assure that the crane is mounted on a | manufacturers of the vehicle. As such a |
platform that will support the maximum | manufacturer, the installer is responsible for |
crane rating of this crane. | compliance with all applicable federal and |
state regulations. They are required to | |
Notice: | certify that the vehicle is in compliance with |
PTO and Pump installation instructions are | the Federal Motor Vehicle Safety Standards |
provided by the corresponding | and other regulations issued under the |
manufacturers. For more information on | National Traffic and Motor Vehicle Safety |
which PTO and Pump fit your application, | Act. |
please contact your local Stellar Distributor | |
or Stellar Customer Service. | Please reference the Code of Federal |
Regulations, title 49 - Transportation, Volume | |
Important: When installing welder units to the service | |
5 (400-999), for further information, or visit | |
bodies, it is highly recommended that a surge | |
http://www.gpoaccess.gov/nara/index.html | |
protector is installed on the chassis batteries to protect | |
the crane radio receiver, wiring and other electronic | for the full text of Code of Federal |
devices from an unexpected electrical spike or surge. | Regulations. |
Failure to do so could result in extensive damage to | |
the service body and crane electrical circuit. |
4EC3200 Owner’s Manual
Installation Overview
1.Determine that the mounting location for the EC3200 crane is at least 18” x 15” (45.7 x 38.1 cm).
2.Use the detail on the following page to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.
3.Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC3200 weighs approximately 800 lbs (360 kg). Note: cranes are shipped with rotation positioned at 180 degrees from normal stowed travel position. This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle.
4.Connect straps or chain from the lifting device to the main boom of the Stellar EC3200.
5.Use four (4) 7⁄8” x 1-3⁄4” #8 bolts and four (4) #8 7⁄8” flat washers.
6.Install a washer on each bolt.
7.Apply Loctite Thread locker #277 to the bolts.
8.Using the lifting device, lower the Stellar EC3200 just above the crane compartment and start the bolts. Have someone assist in leveling the crane.
9.Secure the crane using the mounting hardware provided. Note: longer or shorter cap screws may be required – recommended thread engagement into crane base is 0.75” – use grade 8, zinc plated cap screws only.
10.Torque the cap screws to 454 ft-lbs.
11.Remove supporting crane.
12.Hook-up hydraulics and electrical using the schematics provided at the end of this chapter.
Note: If questions should arise during any portion of this installation, please contact Stellar Customer Service at (800) 321-3741.
ck |
Tru |
of |
Front |
WARNING!
The use of this crane on a body not capable of handling the loads imposed on it may result in serious injury or death.
Installation 5
EC3200 Mounting Detail
Standard |
FRONT |
3.00 |
10.00 |
5.00 |
7.38 |
14.75 |
HOLE MOUNTING DETAIL |
FRONT | Narrow |
Base | |
14.75 | |
7.38 | |
5.00 | |
10.00 | |
HOLE MOUNTING DETAIL |
Flatbed Body Reinforcement
If it has been determined that the destination body won’t support the crane with a fully rated load, the body must be reinforced. Use 1/4” fillet welds and an ASWS qualified welder to proceed as shown in this drawing:
Hetronic Programming Manual Programming
3/8 PLATE
TUBE 4X2X0.38
Hetronic Programming Manual Software
Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted)
TUBE 2X2X0.38(TYP 4) TRUCK FRAME
Hetronic Programming Manual Transmission
TUBE 4X2X0.38